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How Products are Made
 
Rubber Band
Background
Raw Materials
The Manufacturing Process
Mixing and milling
Extrusion
Curing
Quality Control
The Future
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Raw Materials



Although 75 percent of today rubber products are made from the synthetic rubber perfected during World War II, rubber bands are still made from organic rubber because it offers superior elasticity. Natural rubber comes from latex, a milky fluid composed primarily of water with a smaller amount of rubber and trace amounts of resin, protein, sugar, and mineral matter. Most non-synthetic industrial latex derives from the rubber tree (Hevea brasiliensis), but various equatorial trees, shrubs, and vines also produce the substance.

Within the rubber tree, latex is found between the external bark and the Cambium layer, through which the tree sap flows. Distinct from the sap, latex serves as a protective agent, seeping out of and sealing over wounds in the trees bark. To tap the substance, rubber harvesters cut a shaped wedge in the bark. They have to be careful to make their cuts at a depth of between .25 and .5 inch (.635 and 1.2 centimeters) in a mature tree (7 to 10 inches or 17.7 to 25.4 centimeters in diameter), because they must reach the latex without cutting into the sap vessels. They must also take care to tap each tree in a slightly different place every time. At the end of the nineteenth century botanist Henry Ridley began recommending this measure, having noted that repeated tapping in the same After being extruded, the rubber tubes are forced over aluminum poles called mandrels and cured in large ovens. Finally, the tubes are removed from the mandrels and fed into a cutting machine that slices them into finished rubber bands. spot swiftly killed rubber trees. After workers make a cut, latex oozes out and collects in a container attached to the tree. Tapping takes place every other day, and each tapping yields about 2 ounces (56 grams) of the substance. After tapping, the cut dries, and latex stops flowing in an hour or two.

 

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